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China Synthetic Fiber Medium Pocket Filter Suppliers - EN 779 Efficiency M5 to F9 | Factory Direct Quality

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Introducing our premium air filters, crafted with high-quality aluminum and galvanized steel sheets. These filters are designed for optimal performance, featuring a range of frame thicknesses available at 21mm, 25mm, and 46mm.

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Our synthetic fiber media ensures exceptional filtration efficiency, achieving up to 95% efficiency at 0.5μm. Compliance with EN 779 standards, our filters are available in grades M5, M6, F7, F8, and F9, making them an ideal choice for various applications.

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Engineered to withstand demanding operating conditions, these filters maintain performance even at temperatures up to 90℃ and humidity levels up to 90% RH. As a trusted filter supplier and manufacturer based in China, we guarantee quality and reliability in every product.

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    Application Area

    Pockets filters are widely used in central air conditioning ventilation systems, pharmaceutical, hospital, electronics, food and other industrial environments, and can also serve as the medium filter for high-efficiency air filters.

    Filter Media Materials

    This is the key component that determines filtration efficiency, primarily made from synthetic chemical fibers.

    Main Types

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    Synthetic Fiber This is the most commonly used and mainstream material. It offers good strength, stable performance, and high cost-effectiveness.
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    Polypropylene Fiber This material possesses good chemical corrosion resistance, remains stable especially in humid environments, and is not prone to mold.

    Material Form and Manufacturing Process

    Non-woven Fabric: The vast majority of synthetic fiber bag filters utilize the non-woven fabric process. Fibers are randomly interlocked through methods like needle punching, melt blowing, or spun bonding, forming a three-dimensional web of varying depth.

    Structural Characteristics: This disordered structure creates countless curved, intricate micron-sized channels that capture particulate matter through the following mechanisms:

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    1. Interception Effect Particles are directly trapped on the fibers.
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    2. Inertial Impact Larger particles deviate from the air streamlines due to inertia and collide with the fibers.
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    3. Diffusion Effect Very small particles randomly collide with fibers due to Brownian motion.
    4. Electrostatic Effect Some synthetic filter media carry an electrostatic charge, which enhances the adsorption capacity for fine particles.

    Support and Structural Frame Materials

    To enable the soft filter media to function stably, the following structural materials are required:

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    Bag Support Frame Inside each filter bag, there is typically a V-shaped or U-shaped support frame made of galvanized steel wire or plastic. This prevents the filter from collapsing under airflow during operation, ensuring each filter bag remains fully expanded — guaranteeing maximum effective filtration area and lower system resistance.

    Frame Materials

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    Galvanized Steel Sheet The most common choice, offering good strength and low cost, meeting the requirements for most air handling units.
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    Aluminum Profile Lighter in weight with good corrosion resistance, often used in weight-sensitive applications or special environments.
    EN 779 Synthetic Fiber Medium Pocket Filter (1)EN 779 Synthetic Fiber Medium Pocket Filter (1)
    The Efficiency of Pocket Filter

    The efficiency of pockets filters ranges from 45% to 95%, and they can be selected based on specific requirements. The rational selection of filter efficiency and face velocity contributes to comprehensive economic benefits.

    For filters made of the same material, higher efficiency typically results in greater resistance and higher cost, while lower efficiency leads to reduced resistance and cost. Altering the air velocity will also affect resistance, efficiency, and the number of filters required, so appropriate selection should be made according to specific conditions.

    EN 779 Synthetic Fiber Medium Pocket Filter (2)EN 779 Synthetic Fiber Medium Pocket Filter (3)
    Service Life of Filters

    As dust accumulates on the filter media, the resistance increases. When the resistance reaches an unreasonable level, the filter must be discarded. Sometimes, excessive resistance can cause previously captured dust to become dislodged and re-enter the airflow; when this risk arises, the filter should also be replaced.

    The resistance of a filter increases with higher airflow rates. By increasing the surface area of the filter media, the relative velocity of air passing through the filter can be reduced, thereby decreasing the resistance.

    Wind Velocity Relationship Diagram
    Wind Velocity Relationship Diagram (1)
    Product Parameters
    Wind Velocity Relationship Diagram (2)
    ⚠️ Remarks: (1) Initial resistance tolerance of ± 10%    (2) Support customer size
    Frequently Asked Questions (FAQ)
    What industries are pocket filters typically used in?
    Pocket filters are widely used in central air conditioning and ventilation systems, as well as in pharmaceutical, hospital, electronics, and food processing industries. They also serve as pre-filters or medium filters upstream of high-efficiency (HEPA) filtration systems.
    What is the filtration efficiency range of pocket filters?
    The filtration efficiency of pocket filters typically ranges from 45% to 95%. The appropriate efficiency level should be selected based on the specific application, air quality requirements, and system design. Higher efficiency generally means greater airflow resistance and cost.
    What filter media materials are used in pocket filters?
    The primary filter media used in pocket filters is synthetic fiber, most commonly in non-woven fabric form produced through needle punching, melt blowing, or spun bonding. Polypropylene fiber is also used for environments requiring strong chemical resistance or high humidity tolerance.
    How does airflow velocity affect pocket filter performance?
    Higher airflow velocity increases the pressure drop (resistance) across the filter, which can reduce efficiency and shorten service life. By selecting filters with a larger media surface area, the face velocity can be reduced, resulting in lower resistance and longer operational lifespan.
    When should a pocket filter be replaced?
    A pocket filter should be replaced when its resistance (pressure drop) reaches an unreasonable or specified maximum level. Additionally, if excessive pressure buildup causes previously captured dust particles to be dislodged and re-enter the airstream, the filter should be replaced immediately to maintain air quality.
    What frame materials are available for pocket filters?
    Pocket filters are commonly available with galvanized steel sheet frames, which offer good strength at low cost and are suitable for most standard air handling units. Aluminum profile frames are also available, offering lighter weight and better corrosion resistance for weight-sensitive or special-environment applications. Custom sizes are supported upon request.